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The making of a high performing port

The world’s highest performing port systems turn around millions of tons of freight daily. With this throughput requirement, there is little margin for downtime or error. To remain at the top of their game, these advanced container ports are driven by maritime logistics services with automated or semi-automated cargo handling equipment and solutions.

 

Challenges facing the port operation sector

With the global economy and corresponding trade volumes predicted to increase exponentially over the coming decade, port operators need to organize today to ensure seamless transfer of growing shipping volumes. To stay in the game, port managers need to address these key challenges and risks:

Ports - supporting the world in motion

In this episode of The Process Automation Podcast from ABB, host Fran Scott discovers how port automation is redefining global trade, in dialogue with Clara Holmgren, Global Business Line Manager for Ports at ABB, Andy Lewis, Head of Operations, Engineering and Automation at Hutchison Ports Stockholm, and Christian Blauert, Global Director Port and Terminal from Moffatt & Nichols.

 

Adding value to port operations – ABB solutions

ABB supports leading port operators worldwide to respond to emerging business challenges as it features in all steps inside a modern terminal.

 

Automated port management

Automation is the key to smooth and rapid port logistics chains. ABB’s automation solutions for ports enhance productivity, safety, and reliability across container handling operations. In container terminals, the intelligent stacking crane automation enables fully automated cycles, allowing remote operators to supervise multiple cranes efficiently.

 

AI & digital transformation

ABB is advancing AI solutions for ports by leveraging decades of automation expertise to enhance productivity, safety, and flexibility in container terminal operations. Through applications such as object recognition, sensor fusion, and machine learning, AI is directly integrated into crane automation systems to improve efficiency, reduce manual intervention, and enable more autonomous functionality while maintaining safety as a top priority. 

 

Terminal electrification

ABB offers comprehensive terminal electrification solutions that cover the entire process from system design to turnkey project execution, ensuring reliable and cost-efficient infrastructure for container terminals. Our offerings include grid connection, power distribution systems, crane and gate electrification, lighting, SCADA monitoring, and overall power management for optimized performance and energy efficiency. The shift to electrically powered equipment supports a safer working environment, minimized environmental impact, and more sustainable terminal operations.

A reliable/resilient power infrastructure is also a pre-requisite to manage shore power allowing berthed ships to draw electricity directly from the onshore grid instead of running onboard engines. ABB’s solutions help ports and vessels cut emissions, noise, and vibrations, improving comfort for both employees and nearby communities.

 

Case studies from around the world

Transforming operations by embracing OCR technology - Packer Avenue Marine Terminal

The Packer Avenue Marine Terminal in Philadelphia, USA, has leveraged our innovative technology to enable a remarkable transformation and growth over the past decade. Our gate automation and crane OCR solutions have enhanced productivity, safety, and overall performance leading to capacity expansion

ABB technologies help 100% productivity increase for India’s first fully automated container terminal

In India, ABB worked with the Adani Vizhinjam International Seaport, to deliver the sub-continent’s first automated container terminal. ABB provided all automation for all quay and yard cranes, that are operated remotely from a control center in the port office.

Transforming Hamburg’s oldest terminal to excel in the digital age

HHLA Container Terminal Burchardkai, Hamburg’s largest and oldest container terminal, worked with ABB to transform this legacy operation into a modern, high-capacity operation on the existing site. Latest technologies, workflows and infrastructure were built for the upgraded operation, alongside the operating port.

Future-proofing a small terminal with automation to rival larger ports

Sweden’s Hutchison Ports in Stockholm Norvik port is smaller than many of its counterparts. But with its recent upgrade in partnership with ABB, its new capacity and productivity levels rival the capacity of bigger container ports. ABB installed two of the world’s biggest quay cranes with automation and remote operation from a central control office.

Automated data capture for accurate container logging, tracking and forwarding

Tecon Rio Grande worked with ABB to leverage optical character recognition (OCR) technology to improve profitability, with a platform that ensures that containers are tracked and forwarded to the right destination. The technologies include ABB’s advanced AI imaging technology and ABB MatchMaker™ platform.

Learn more

Sources:
1. Port Resilience in the Face of Climate Change; Flood Risk and Safety Measures; Erosion and Land Loss.
2. Adapting to New Fuels and Technologies; Embracing Digital Technologies for Efficiency.
3. 7 Key Challenge in Container Port Operations 
4. Embracing Digital Technologies for Efficiency
5. Easing energy and environmental costs